MachineAstro

VIBit - Battery Powered - ATEX

Easy-to-Install, Battery Powered, Tri-axial Vibration and
Temperature Sensor for Anomaly Detection

Optimize Machine Uptime with VIBit – Battery Powered – ATEX Intelligent Monitoring
for Enhanced Maintenance Efficiency.

What is VIBit-BP-ATEX?

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VIBit-BP-ATEX is a revolutionary, intrinsically safe, battery-powered sensor designed to bring world-class machine health monitoring to the most volatile industrial environments. The solution natively certified for ATEX Zone 0 (Gas) and Zone 20 (Dust), it enables production and reliability managers to monitor “digital blind spots” where flammable vapors, gases, or combustible dust are continuously present.

Engineered to thrive where traditional electronics cannot, the VIBit-BP-ATEX is an intelligent and compact tri-axial sensor that predicts equipment failures in advance to prevent catastrophic downtime, increase plant safety, and optimize O&M costs. Its rugged, lightweight design allows for seamless installation on high-value assets-such as reactor agitators, solvent pumps, and wellhead compressors—without the need for costly explosion-proof cabling or external power.

 

What is the key role of VIBit-BP-ATEX in Hazardous area location and
how does it achieve wireless data transmission?

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VIBit-BP-ATEX serves as a mission-critical component in high-risk industrial environments, offering the unique capability of a self-contained, intrinsically safe sensing solution that eliminates the need for expensive, spark-prone wiring. By removing the requirement for complex cable runs and hot-work permits, it allows for the immediate digitization of assets located in the most volatile “digital blind spots.”

The sensor achieves high-fidelity data transmission by harnessing the advanced capabilities of BLE (Bluetooth Low Energy) 5.0 connectivity. This wireless technology is specifically advantageous for hazardous area locations due to Ultra-Low Power Consumption. BLE 5.0 allows the sensor to transmit complex tri-axial vibration and temperature data while maintaining a multi-year battery life, minimizing the need for maintenance interventions in dangerous zones.

Why Choose VIBit-BP-ATEX?

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Choose VIBit-BP with confidence for your asset health and KPI monitoring needs. Here’s why:

Asset Health and KPI

Provides a holistic view of asset health and KPIs, enabling easy monitoring of crucial parameters

FFT Graphs

Offers FFT-based Frequency Domain Analysis for comprehensive vibration data frequency analysis, vital for machinery behavior and fault detection

AI/ML-Based Analytics

Offers advanced fault diagnostics by analyzing real-time and historical data to predict issues, thereby improving proactive maintenance through the use of AI and ML

Reporting

Offers robust reporting, delivering valuable equipment insights for informed decision-making and strategic planning

Easy Mounting

Designed for easy installation and can be conveniently mounted on equipment studs, simplifying deployment

User-Friendly Interface

Improves monitoring and offers advanced analytical tools and user-friendly interfaces for better machinery health insights

Revolutionizing Equipment Maintenance: The Power of Battery-Powered Sensors in Predictive Maintenance

Reliable predictive maintenance with battery-powered sensors is transforming the way industries approach equipment monitoring and maintenance. These sensors provide cost-effective, real-time data that empowers maintenance teams to make informed decisions, reduce downtime, and ultimately enhance the efficiency and longevity of critical assets. As technology continues to advance, battery-powered sensors are expected to play an even more significant role in predictive maintenance strategies across various sectors.

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A dedicated page for customers to compare device health and performance. This platform grants access to site-level performance data and offers a Machine Efficiency Status feature for a quick overview of device health. It also includes an Overall Equipment Status feature for insights on equipment efficiency over time, aiding in informed equipment usage decisions.

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The status of individual assets can be easily assessed through a color-coded system, and for added assurance, experts can delve deeper for verification. Additionally, real-time and historical waveform data is available to monitor and evaluate various parameters, providing a comprehensive view of asset health and performance.

Asset Name Customization enables user-friendly naming as per specific needs, enhancing asset management flexibility and clarity. User Friendly Widgets, with intuitive dashboards, simplify parameter monitoring and assessment, improving user experience and decision-making. Real-time waveforms provide dynamic data in waveform format for comprehensive process views, enabling quick responses and accurate analysis. These features empower efficient asset management and informed decision-making in a user-friendly, data-rich environment.

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Benefits

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Decrease Downtime

Help reduces unplanned downtime by predicting failures in advances

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Eliminates Human Error

Analyzing large volumes of data manually is very difficult. VIBit keeps a close watch on all your assets and analyzes the data 24 X 7

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Reduced Service Costs

Reduce service costs by planning well in advance and not needing to store multiple parts unnecessarily

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Improved safety

Predict failures in advance helps the organizations to take action and make sure the machines are working in an optimal and efficient manner

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