No months-long implementation. No new hardware. No data science team required.
Plug into vibration, temperature, current, voltage, pressure & flow sensors you already have via Modbus, OPC-UA, MQTT or RS-485. VIBit IQ meets your data where it lives.
Edge Al/ML models run fully on-premise. Every machine, motor, pump and compressor is monitored on a unified hierarchical dashboard. Zero data leaves your OT network.
Every alert arrives with the parameter, the deviation, the threshold exceeded and a prescribed corrective action. No black-box alerts. No guesswork. Just the next step
VIBit IQ is plant intelligence software from Machine Astro that turns sensor data into decisions. It collects, interprets, and analyzes vibration and other asset sensor data, turning it into actionable insights for predictive maintenance. Using advanced AI/ML, it predicts failure causes, generates alerts, and provides a clear visual workspace for plant teams.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
Most condition-monitoring tools tell you a parameter has crossed a threshold. VIBit IQ tells you which fault is developing, what it means for the asset and exactly what to do next.
With the MachineAstro IoT system at our plant, we have been able to detect faults early and take corrective actions before they caused major breakdowns. We have seen a significant reduction in downtime – by 10 to 30% – along with improved machine health visibility and faster response to faults.
Plant Reliability Lead
Cement Manufacturing - Central India Verified deployment FY26
Purpose-built for industrial plants running rotating and static equipment.
No generic ML models. No hype features. Only capabilities that change what happens on the shop floor tomorrow morning.
Works with vibration, temperature, current, voltage, pressure and flow sensors from 24+ manufacturers via Modbus, MQTT, OPC-UA, RS-485 and other standard industrial protocols.
Threshold-based and anomaly-based alerts by asset, parameter or severity. Acknowledge, resolve and route through one interface — no swivel chair between systems.
Navigate Plant → Area → Machine → Device → Sensor with breadcrumbed and smart search. Operators always know where they are and what they are looking at.
Generate Excel reports in seconds. 24 hours to 2 months of history, scoped to the whole facility, a single area, or one machine. Audit-ready format for management and compliance.
X, Y, Z axis vibration monitoring alongside temperature and acoustic data. Interactive trend charts for pattern detection, resonance behaviours and failure-mode fingerprinting.
Complete functionality with zero outbound connectivity. Runs inside your OT network, on your hardware, under your policy. Engineered for the most security-sensitive plants.
Use Cases
Industry-Specific
VIBit IQ speaks the language of your sector — different failure modes, different thresholds, different operating rhythms. Deployed across 120+ manufacturing logos over 4 years.
Kilns, mills, crushers, conveyors
Stamping, paint, assembly lines
Reactors, pumps, compressors
Packaging, filling, HVAC
Rolling mills, furnaces, fans
Decisions, Not Dashboards
Built for plant operators, maintenance managers and plant heads.
Every screen is designed around one question: what should I do next?
01 - Asset Health Summary
A single command-centre view of every connected asset across the facility. Status rings show what is critical, what is in warning, what is operational, and what has gone offline, so the operator walks in and knows in 5 seconds where the day’s attention belongs.
02 - Trend & FFT Diagnostics
Move from “something is wrong” to “this is the bearing fault frequency.” Rolling trend charts sit side-by-side with FFT spectrum analysis — so the maintenance team can see velocity and acceleration over time and the exact frequency signature behind each anomaly. No external software. No exporting raw data.
03 - Auto Diagnostics & Recommendations (ADR)
VIBit IQ does not just flag an anomaly – it tells the maintenance head what fault mode is developing, what it means for the asset and exactly what corrective action to take. Every recommendation is timestamped, severity-graded and written for the shop floor, not the data team.
04 - Machine Health Score
A consolidated health score for every machine, computed from vibration, temperature and operational data. Move beyond point-in-time alerts to long-range health trends – so the maintenance manager can see which assets are quietly degrading months before they fail.
05 - Asset-Wise Alarm History
Every alarm is timestamped, asset-tagged and one click away from acknowledgement, resolution or a deeper view. Filter by asset, severity or status. Audit-ready history is generated automatically – no spreadsheets, no manual logs.
06 - Remaining Useful Life (RUL)
RUL converts vibration trends into a forecast – how many days until a parameter crosses warning, how many until critical, and the probability of failure inside that window. Maintenance moves from calendar-based intervals to evidence-based scheduling.
Universal Compatibility
If your sensor speaks industrial — Modbus, MQTT, OPC-UA, RS-485, wired or wireless – VIBit IQ listens. New brands added regularly.
Book a 30-minute demo with the MachineAstro team. We’ll walk you through the dashboards, the alert logic, and how deployment works inside your existing IT and OT boundaries.
